Why AI Is Turning Order Fill Rate Into the Most Important KPI for Fashion Wholesalers

In the complex world of supply chains, there’s a metric quietly shaping wholesale success. The fashion industry uses countless KPIs to assess performance: profit margins, cash flow ratios, cost of goods sold and more. But there’s one crucial KPI that’s often overlooked and is quickly becoming one of the most important in a loyalty-focused retail landscape: order fill rate.

Let’s start with the basics. 

Order fill rate isn’t just a measure of operational efficiency. It’s the metric that ultimately determines trust and revenue. It’s a powerful indicator of how well your business understands demand, manages inventory and serves retailers, distributors, franchisees, etc.. But the truth is, a lot of wholesalers don’t even really track order fill rate, let alone harness the power of AI to help solve the problems related to it. 

So, what exactly is the order fill rate?

The order fill rate simply refers to the percentage of retail orders that can be immediately and completely fulfilled using stock that is available to ship; from warehouse to store, it’s the ability to satisfy store distribution orders without delay and in its entirety. A high fill rate means lower lost sales and happy retailers whose orders ship quickly. A low fill rate means stockouts, shipping delays and shaky client relationships. These are problems no brand can afford in today’s competitive market.

This is where AI comes in. AI is revolutionizing how fashion brands manage multi-channel inventory, predict demand and maximize fulfillment without wasting resources.

Improving Order Fill Rates: The New KPI for B2B Wholesale Success

In B2B wholesale, improving your order fill rate is one of the most important measures of success. Why? Because loyalty today is built on reliability. If your business sells to department stores, independent retailers, franchises and ecommerce sites, every order matters as every sales channel matters. When a buyer places an order, whether it’s a big box retailer or a franchisee in another region, you need to ask “Are you able to deliver on time and in full?”

If the answer is no, that lost sale is just the beginning. Unfulfilled orders because of inadequate inventory levels, leads to clients fighting for the same inventory, damaging relationships and margins. Clients notice when their orders get delayed, short-shipped or canceled, and it impacts their trust. Building a strong rapport not only encourages repeat business but could also mean more shelf space for your products—winning higher priority as they expand multi-brand partnerships.  

The reality is simple: clients are happy when you don’t take their inventory away from them. Improving fill rates means efficient multi-channel management—having enough of the right inventory available, keeping every channel and every customer satisfied.

How AI Fits Into Market Week—and Why It Matters More Than Ever

Market Week is one of the most exciting times in the fashion industry, when buyers and wholesalers come together to network and negotiate, preview and place orders for the upcoming season. While exciting, this period is paramount and highly stressful—this series of events set the stage for fashion. Buyers need to plan as accurately and quickly as possible to place orders that account for potential demand in the next six months or so. Brands need to continuously run available-to-sell (ATS) reports and ensure buyers get the products they need.

For wholesalers, this is a high-stakes moment. They commit to producing garments in bulk based on projected orders, carrying the significant financial risk of manufacturing inventory upfront; accuracy is critical for cut-to-forecast processes. Underproducing leads to lower fill rates and lost sales. Overproducing leads to capital tied up in excess inventory and a hidden opportunity cost from products that might’ve been sold but weren’t produced due to budgets.

This is where AI is making a difference. By analyzing past sales patterns, real-time demand signals and cross-channel behavior, AI tools can help brands make smarter production decisions. Instead of relying solely on Excel or limited buyer feedback, brands can better track inventory, forecast with greater accuracy, make dynamic decisions and protect their bottom line.

AI Moves Beyond Forecasting: Smarter Distribution in Real Time

In wholesale, order fill rate measures how effectively a business fulfills client orders against the total demand it receives. A high fill rate reflects a strong ability to meet customer needs and protect retail relationships. While every business would love to hit a perfect 100%, in practice, healthy fill rates typically range between 90% and 95%, with top-performing companies reaching 97% to 99%; 1% of improvement results in millions in additional profit.

Success in wholesale fashion doesn’t have to be reserved for a select few. AI is helping level the playing field, giving even medium sized brands the tools to compete smarter, not just harder.

AI helps businesses move beyond rough forecasting and into real-time planning. Instead of guessing, AI models can continuously monitor order patterns, regional demand shifts and channel performance. Ultimately, AI empowers brands with actionable, real-time inventory optimization, giving them the power to serve every client better, protect their margins and grow more sustainably.

Integrated AI: The Key to Smarter, Seamless Wholesale Operations

Choosing the right AI solution is just as important as using AI in the first place. Efficient multi-channel management requires AI tools that address the needs of each wholesale route as sales channels have their own unique challenges. To see real results, brands need a fully integrated AI system, not just an add-on module. 

An integrated solution doesn’t rely on a team of analysts to interpret data and make manual adjustments. It continuously analyzes, predicts and optimizes behind the scenes, allowing staff to simply adjust and act on clear insights. By contrast, retrofitting AI into an outdated system usually leads to limited improvements and missed opportunities. A true AI-driven platform is built from the ground up, and fine-tunes over time by incorporating industry best practices, designed to connect seamlessly across wholesale operations from planning to forecasting to inventory management, so that every decision is faster, smarter and more aligned with client demand.

At the end of the day, the brands who succeed will be the ones who can deliver what retailers want, when they want it, without compromising relationships or profitability. Managing inventory well has always been a critical part of the business, but today’s market demands a smarter, faster, more precise approach. Order fill rate is a clear reflection of your ability to meet demand and build loyalty across every channel you serve. With the AI right tools in place, wholesale brands can go from surviving to thriving in an increasingly competitive industry.

Read the original article in the AI Journal here.

To learn more about how your team can improve order fill rates, email us at info@7thonline.com or book a demo with our team.

7thonline Launches CoPlanner to Transform Merchandise Planning Through Smart Automation

Introducing CoPlanner, a new AI-powered tool that auto-generates merchandise plans based on historical success, helping retailers plan faster, smarter and with confidence.

7thonline, a leader in multi-channel, AI-based merchandise planning and inventory management solutions for retail, announces the launch of CoPlanner, a groundbreaking tool that auto-populates merchandise plans by analyzing historical data to identify what has worked best in the past. Leveraging large language models, CoPlanner streamlines the planning process, enabling planners to make adjustments using natural-language queries and visualize the impact of their changes in real-time.

CoPlanner elevates merchandise planning with conversational AI, granting quick access to actionable insights and stimulating results of various scenarios. The system will continuously refine recommendations, freeing retailers to focus on strategic decision-making rather than manual processes on Excel. Read more in WWD: https://wwd.com/business-news/technology/7thonline-launches-an-ai-powered-merchandise-planning-tool-1237692356/ 

From Data to Decisions: A Smarter, Faster Path to Profitability

CoPlanner integrates and evaluates data from multiple sources, including past sales, markdowns, inventory turnover, regional demand and seasonality, to auto-generate a smart, performance-driven merchandise plan. Using conversational AI, 7thonline’s CoPlanner identifies winning patterns through contextual generative AI and applies trending insights at scale across categories. 

“Our goal is to make merchandise planning more intelligent, data-driven and automated,” said Max Ma, CEO of 7thonline. “CoPlanner helps retailers start smarter by building on what already works, and then evolving those plans as conditions change. Automatically, planning gets more precise and better over time as the system learns which planner-made adjustments are most accurately reflected in real-time data.”

Designed for Merchandisers, Powered by AI

By combining automation with adaptability, CoPlanner allows retailers to:

  • Save hours of manual planning work and make sense of their data
  • Launch initial plans based on proven performance
  • Continuously refine and adjust plans in response to new data
  • Track plan-to-actual variance and update in real-time

CoPlanner is Built for a Multi-Channel World

CoPlanner fits seamlessly into existing 7thonline platforms, empowering retail brands to enhance decision-making and manage planning, assortments and allocation proactively across all channels. Whether for a single category or a multi-brand portfolio, the tool gives planning teams the clarity and control to act fast and profitably.

Backed by over two decades of dedicated AI R&D and continuous client collaboration, 7thonline has been empowering brands to make smarter merchandising decisions for 25+ years. 7thonline is a global leader in AI-native demand planning and inventory management solutions, offering retailers and wholesalers innovative functionality that optimizes their supply chains and drives profitability across all key channels. With a proven track record of breaking down silos between supply and demand, 7thonline provides unmatched flexibility, scalability and precision for businesses worldwide.

Built for today’s omnichannel world, 7thonline’s super-integrated platform offers bespoke solutions specific to multiple channels—direct-to-consumer brick-and-mortar, wholesale and ecommerce—to deliver better results out of the box. Trusted by industry leaders such as PVH, Birkenstock, Alexander Wang, Patagonia, Michael Kors and more since 1999. Rethink demand planning; place the right products in the right place at the right time.

To learn more about CoPlanner, contact the team at info@7thonline.com or visit www.7thonline.com.

5 Strategies Retailers (and Wholesalers) Can Use to Offset Tariffs

As global trade dynamics continue to shift, retailers and wholesalers are finding themselves in a new era of volatility. Once beneficiaries of globalization, the consumer goods sector is now facing increased uncertainty as protectionist policies and tariff expansions raise the stakes across supply chains. 

According to a recent PwC report, these tariffs could impact the consumer product sector by up to $134 billion. That’s five times the current tariff load of $27 billion. And the apparel industry is bearing the brunt of it. To remain competitive and profitable, businesses must embrace a more precise, tech-enabled and forward-thinking approach.

5 Tariff Strategies to Avoid the Cost of Getting it Wrong

One of the most underestimated consequences of tariffs is the cost of getting it wrong. Overbuying, inaccurate forecasting, or delayed inventory movement now come with a heavier price tag. Goods that were once slightly overstocked and marked down for clearance are now inventory liabilities that were more expensive to import in the first place.

As Arielle Knutson, CEO of athleticwear brand Oiselle, said to a Reuters reporter, “Ordering the right amount of product—and not being stuck with too much cash tied up in inventory—is key. It’s an almost impossible needle to thread.”

It might feel impossible, but it isn’t. Here are five tariff strategies wholesalers and retailers can take to offset the impact of tariffs:

1. Ditch “Excel Hell” for a Dynamic AI Platform

Managing critical functions through disconnected spreadsheets is no longer sustainable. Excel may have once worked for forecasting and inventory planning, but it can’t keep up with the pace, complexity and volatility created by shifting tariff policies and global supply chain disruptions. Relying on siloed data leads to misalignment across teams, delayed decisions and costly mistakes. If merchandising, planning and supply chain teams are all working from different files or outdated reports, it’s nearly impossible to respond in time to tariff-driven cost increases or sudden inventory shifts. Integrated, AI-powered platforms replace “Excel hell” with a centralized system of truth—eliminating manual processes and enabling faster, smarter decision-making.

These tools analyze real-time data across departments including merchandising, demand planning, sourcing and logistics, to generate predictive insights that help retailers buy smarter, reduce overstock and respond swiftly to market changes.

2. Nail Down Forecasting Accuracy

Historically, imprecise forecasting has plagued the industry, leading to overstocking, stockouts and wasted resources that impact profitability. With tariffs, the cost of being inaccurate is magnified. To succeed, retailers must embrace planning tools that offer better insight into what sells, where and when. Advanced inventory planning systems, powered by AI, allow retailers to align supply with demand precisely. By analyzing sales data and market trends in real time, AI-driven systems can accurately forecast demand and ensure inventory is purchased with purpose. 

3. Start Earlier

Timing is everything. Beginning the product lifecycle earlier gives businesses more room to negotiate with suppliers and avoid price shocks. One 7thonline client saved an average of $1 per garment simply by starting the production planning process one week earlier than competitors.

Early actions also allow businesses to diversify sourcing, reroute logistics and hedge risk before it becomes a crisis. If one supplier faces an increase in tariffs, retailers have more time to react; they can negotiate, find cost savings elsewhere or go with an alternative supplier.

4. Don’t Let Excess Inventory Drain Your Margins

Tariff-inflated products that don’t move fast enough get marked down, wiping out margins even further. Excess inventory takes up space, ties up capital, increases carrying costs and in a tariff-laden landscape, represents money spent on goods that may never sell at full price.  The key to reversing this trend is smarter buying from the start, backed by real-time visibility into demand signals. With integrated inventory management platforms, retailers can continuously monitor sales data and adjust open-to-buy budgets accordingly. 

5. Give People What they Want

Rather than planning for supply, retailers need to plan for demand. That starts with better buying strategies that prioritize precise assortment planning and allocation; the ability to identify the right products and match them to the right store locations, in the right sizes, is critical for the consumer experience. Inventory management solutions ensure retailers are stocked with high-demand products and can adapt to shifting consumer behavior. AI provides smarter allocation recommendations based on the propensity to sell for each product at each store location. 

Read the original article on Fashion Mannuscript here.

To learn more about how your team can use AI to offset increased tariff costs, email us at info@7thonline.com or book a demo with our team.

Retail Direct Marketing Offer Planning & Analytics Solution

Determine campaign ROI and refine offer planning with 7thonline’s AI-based catalog and direct marketing solutions that outline attribution down to page space, placement and circulation to determine the optimal operating profitability for each SKU. 7thonline’s powerful direct marketing suite assesses campaign contributions down to style, color, size, media and week.

Retail Marketing Analytics and Forecasting Solution for Catalogs & Direct Marketing Campaigns

Streamline catalog planning with AI-powered retail analytics solutions that offer impact and insights for optimal contribution margins. 7thonline provides direct marketing retailers the performance tracking needed to effectively plan, forecast demand and maximize conversions. 

Planning and forecasting solutions include:

  • Merchandise Planning
  • Assortment Planning
  • Offer Planning
  • Open-to-Buy
  • Embedded Forecasting & Reporting

AI-Powered Offer Planning for Direct Marketing Retailers

Make smarter decisions and increase contribution margin with data-driven insights. AI-powered offer planning leverages artificial intelligence to analyze customer behavior and historical data to predict what offers resonate best with specific segments down to page space, placement and circulation—reducing guesswork and manual effort.

7thonline’s AI-based system analyzes data based on all customer affinities: product, time, location and even media consumption (the why). This 4th dimension to the retail cube is a powerful approach to fully understand consumer behavior and make dynamic decisions.

7thonline is a leading provider of offer planning and forecasting solutions, enabling more effective planning, demand forecasting and inventory optimization for leading direct marketing retailers. With embedded AI-powered business intelligence and rich analytics, the solution offers complete demand visibility and planning capabilities at the most granular level: style, color, size, media, week. To learn more about our catalog and direct marketing suite, book a demo or email us at info@7thonline.com.

Reducing Retail Tech Debt: Why AI Stack Selection Matters

Retail is in its AI era. From streamlining operations and optimizing supply chains to increasing personalization for shoppers, retailers have been eagerly jumping on the artificial intelligence bandwagon to modernize their brand and workflows. As the industry continues to embrace digital transformation and adopt innovative AI solutions, it’s important to remember—fragmented systems and duplicative functionality contribute to increased tech debt. 

person looking at a report on tablet to analyze store measurement

Be wary of bolting new AI tools onto already complex tech stacks as it could create a sprawling mess of disconnected platforms and overlapping capabilities; simplify your AI stack before it becomes tech debt. Managing technical debt is crucial for maintaining agility and delivering exceptional customer experiences. Technical debt refers to the long-term costs associated with choosing suboptimal solutions that require future rework such as additional implementations. Accumulating technical debt can hinder innovation and agility, making it challenging for retailers to adapt to market changes effectively. 

Duds & Dupes: Your AI Tech Stack

Many retailers are expanding their technology stacks with a variety of AI platforms to support current and future business needs. As businesses grow, and needs change, retailers will seek out more solutions that address new concerns; however, sometimes this leads to patchy workflows and/or duplicative functionality. Streamline your technology stack by adopting a single AI system that aligns with your business needs and scales as you grow—analytics, personalization, forecasting, inventory optimization and more—not only simplifying your AI stack but also enhancing operational efficiency.

In order for AI to be truly impactful, it must be embedded into every step of your workflow. Instead of piecing together a patchwork of specialized AI tools, or worse—fake AI modules, select a system that offers comprehensive functionalities to avoid the pitfalls of managing multiple disparate tools: outdated data, low visibility, inaccurate forecasting, limited collaboration, etc.. 

Eliminating redundant components and embracing multi-purpose services also simplifies your AI stack. You don’t need separate assortment management systems for ecommerce and physical retail, or isolated demand planning for stores and wholesale accounts. Simplification not only cuts down on the resources needed for system upkeep but also accelerates the implementation of new features, ultimately enhancing your ability to respond to market demands and meet shopper expectations. As retailers continue to embrace digital transformation, choosing an all-in-one AI system can be the smartest way to stay ahead—without drowning in complexity.

The takeaway: you don’t need more AI tools. You need a better, unified one.

While adopting AI is essential for staying competitive, retailers must approach its integration thoughtfully—choose integrated and comprehensive solutions that closely align with business needs from the start. Unified AI platforms reduce complexity and technical debt, paving the way for sustained innovation and ensuring that your systems grow in tandem with your business objectives.

7thonline is a leading provider of cross-channel merchandise planning and assortment management solutions, empowering retailers and wholesalers to make smart decisions at every step of the retail workflow. With artificial intelligence and machine learning embedded into the core of the platform, 7thonline has been enabling leading retailers and wholesalers to optimize planning processes, demand forecasting and inventory productivity. To learn more, email us at info@7thonline.com or book a demo with our team.

Anlan is Reshaping the Global Beauty Tech Industry with AI Supply Chain

As a pioneering force of beauty instruments, Anlan has always adhered to the concept of “technology empowers beauty” and has remained committed to bringing efficient, safe and intelligent beauty solutions to global consumers since 2018. With tech advancements and rapid changes in the market, every brand is constantly exploring and innovating, striving to stand out in the fierce market competition—and Anlan chose 7thonline to champion their stance.

Backed by excellent product quality and innovative marketing strategies, Anlan has steadily ranked as the top beauty instrument provider in Japan, South Korea, North America and other regions; this achievement is inseparable from the trust and companionship of every consumer and partner who supports Anlan. Anlan is leading the development trend of global beauty technology with the power of science and technology.

anlan partners with 7thonline

Anlan’s unremitting exploration of science and technology

In the journey of globalization, Anlan realized that efficient supply chain management is key for the sustainable development of brands. With the increasing complexity and changeability of market demand and the rapid iteration of consumer preferences, the traditional supply chain management model has become difficult to meet requirements of flexibility, accuracy and agility. In order to maintain a leading position in the fierce market competition, Anlan decided to carry out a strategic upgrade, utilizing 7thonline’s supply chain decision-making system to jointly launch a new era of intelligent supply chain.

“We believe that through cooperation with 7thonline, we will be able to optimize the supply chain process, improve operational efficiency and reduce costs, so as to provide consumers with better and more efficient products and services. At the same time, it will also provide a strong guarantee for our global layout, so that we can respond to global market needs faster and accelerate business expansion in more countries and regions.” Anlan states, regarding the partnership.

Anlan chose 7thonline for the platform’s ability to run rich data reports, providing a strong framework for strategic decision-making through an in-depth understanding of market trends, consumer behavior and supply chain performance. Anlan also highlighted 7thonline’s professional technical team and after-sales service as a major contribution to their decision, acknowledging the importance of all-round technical support and the ability to communicate needs in-depth.

7thonline has been on the frontlines of AI-based inventory management and supply chain optimization for 25+ years—serving internationally renowned brands such as Patagonia, Calvin Klein, Birkenstock and beyond. Powered with advanced industry-specific algorithms, refined through continuous client collaboration, the end-to-end solution breaks down information silos, fosters cross-functional collaboration and empowers real-time decision making for retailers and wholesalers. 

This partnership between Anlan and 7thonline continues to signal the importance of data visibility and demand insights for leading retailers. Using machine learning for big data analysis and cutting-edge AI technology, 7thonline will enable Anlan to accurately predict sales trends, optimize inventory productivity and reduce operational inefficiencies. 

We are proud to welcome Anlan!

7thonline is a leading provider of retail assortment management applications, enabling more effective planning, demand forecasting and inventory optimization. To learn more, email us at info@7thonline.com or book a demo with our team.

AI-Powered Assortment Planning & Size Profiling for the Ozempic Generation

Accurate sizing and assortment planning are critical to both customer satisfaction and overall profitability, especially for retailers in apparel and footwear. When sizing misses the mark, it leads to excess inventory, higher return rates and lost sales. And as weight-loss drugs continue to gain popularity, size profiling has to become more dynamic to keep up with shifting trends. By harnessing data on shopper behavior, regional fit trends and inventory performance, AI-powered tools enable smarter, more localized assortment planning that boost sell-through, reduce returns and meet customers where they are—ensuring the right products, in the right sizes, reach the right customers at the right time.

Rise of GLP-1 & The Impact on Assortment Planning

Style, color, size. 

Assortment planners typically determine their mix 6-9 months in advance. And with lead times in production and planning, there’s little room for error—products made months in advance that don’t align with actual demand can tie up resources and margin for an entire season.

The rise of weight-loss medications is forcing retailers and wholesalers to be more agile and adjust their assortment planning to match the shift in size trends. While the long-term effect of weight-loss medications are yet to be seen, the apparel industry is already having to adapt their size curves as popularity for drugs like Ozempic and Wegovy soars. With 6% of the American population using GLP-1 drugs to lose weight, brands are starting to see smaller sizes selling more.

“Brands typically adjust (size) algorithms once a year. But now as more people use GLP-1 drugs, brands are updating these models more often than they have before to meet the need for small sizes.” – Kelly Pedersen, PwC retail leader.

Retailers who specialize in clothing or footwear know that accurate sizing is critical to customer satisfaction and profitability. AI can help improve size profiles by analyzing customer purchase patterns, returns data and even social media feedback in real-time to identify the most accurate sizing for different customer segments and simplify assortment planning. 

Enhancing Size Curves and Profiling with AI

AI enhances assortment planning by analyzing sales at the most granular level: style, color, size, by store, by week to recommend optimal buy. Instead of traditional, static clustering, AI systems such as 7thonline can optimize size profiling by store location to ensure demand is met. When AI fine-tunes sizing strategies, retailers benefit from higher profit margins as they avoid overstocking unpopular sizes while ensuring they have enough of the right sizes. 

Proactively react to shifting consumer behavior and needs with data-driven AI-based insights. By leveraging AI to its full potential, retail businesses can unlock efficiencies, reduce waste and meet consumer demand in a more personalized and profitable way. The future of retail is demand-based and data-driven—and those who embrace AI as an integral part of their operations will be the ones to reap the rewards in the rapidly evolving retail landscape.

7thonline is a leading provider of cross-channel assortment management solutions, including demand forecasting and inventory optimization for leading retailers and wholesalers, offering complete demand visibility and planning capabilities for wholesale, retail and ecommerce

To learn more about how AI can help make assortment planning more agile and dynamic, book a demo or email us at info@7thonline.com

eCommerce Inventory Management and Planning Software

Driving ecommerce planning and fueling cart conversions—ecommerce inventory management and planning software makes it possible to amplify ecommerce sales through data-driven and demand-based insights. 7thonline’s AI-powered ecommerce suite of solutions not only empowers pure-play retail and DTC brands online to make smarter inventory decisions that maximize profit, but also track promotional performance and ROAS on a single platform.

person shopping for cargo pants online

Inventory Management Software for eCommerce

As more and more retailers continue to expand their presence (online and offline), the more critical it is to develop strategies that cater to the nuances of differing channels—optimizing and maximizing profitability. Built specifically for ecommerce, 7thonline enables brands online to accurately plan, analyze and forecast demand based on web-specific metrics. 

The suite includes:

  • Merchandise Planning
  • Assortment Planning
  • Media Buying & Offer Planning
  • Open-to-Buy
  • Embedded Forecasting & Reporting

Instead of treating ecommerce like another brick-and-mortar location, our algorithms analyze web layout strategies and media buys, to determine their impact on sales in order to recommend buys and product placement. Streamline digital merchandise planning and optimize media buying decisions. 

eCommerce Planning and Media Buying in the 4th Dimension

7thonline’s AI-based ecommerce solutions inform end-to-end processes: planning, merchandising, reporting and promoting. The system analyzes data daily, based on all customer affinities: product, time, location and even media consumption (the why). This 4th dimension to the retail cube is a powerful approach to fully understand consumer behavior and make dynamic decisions on what promotions and placements are contributing to success.

Download our eCommerce Merchandising whitepaper to discover critical success factors for ecommerce merchandising and multi-channel planning: https://www.7thonline.com/ecommerce-merchandising-success-whitepaper

7thonline is a leading provider of ecommerce inventory planning and forecasting solutions, enabling more effective planning, demand forecasting and inventory optimization for leading retailers online. With embedded AI-powered business intelligence and rich analytics, the solution offers complete demand visibility and planning capabilities at the most granular level: style, color, size, media, day. To learn more about our ecommerce suite, book a demo or email us at info@7thonline.com.

Retail Planning Software: Optimize Assortment Planning and Demand-Driven Inventory With AI

The data is in: demand is high but sentiment is not. Up 1.4%, consumer spending was stronger than expected in March, reported the Commerce Department. However, consumer confidence is still slipping, especially with uncertainty around the tariffs. In a world where retail sales data is revealing mixed signals, strategic inventory assortment planning is paramount. 

Planning for Inventory Productivity and Sell-Through Rates

Retail assortment planning is a key part of merchandising strategy to determine the optimal mix of products to offer, in what quantities, when and where—to maximize sales and customer satisfaction. With a weak sentiment index, assortment planning is critical to ensure each SKU earns its place on the shelf. 

Inventory productivity drives profitability in retail

As shoppers become more selective with their spending, retailers must curate more targeted assortments that align with shifting consumer priorities, minimize excess inventory and maximize sell-through. 

Utilizing AI-powered planning solutions, retailers are able to use real-time sales data and historical trends to forecast demand, ensuring that stores are neither overstocked nor understocked, and enhance sell-through rates. With more accurate demand forecasting, inventory levels are more closely aligned with actual sales trends, reducing the likelihood of markdowns and unsold goods that eat into profit margins.

Retail Planning for Demand: Software, Techniques and Models

A demand-focused, data-driven approach allows businesses to stay agile, plan with precision and protect margins. A delicate balance between art and science, assortment planning not only anticipates trendy and relevant products but also relies on data to analyze and forecast demand. Through demand planning software, powered by AI, retail is able to do this seamlessly—leveraging analytics for precision while relying on merchant intuition and creativity to connect with shoppers and give them what they want. 

Instead of a traditional, static clustering (or “the wedge”) approach, demand planning software helps maximize selling potential with granular insights that help retailers curate a localized mix. 7thonline’s demand planning technique goes as far as the style, color, size, by store, by week—localizing assortments based on the store’s propensity to sell based on product attribute performance. The system will recommend buy based on demand targets and even use proprietary demand planning models to anticipate sales for new and seasonal products

7thonline is a leading provider of cross-channel assortment planning and management solutions, enabling more effective planning, demand forecasting and inventory optimization for leading retailers and wholesalers. With embedded business intelligence and rich analytics, the company’s solutions offer complete demand visibility and planning capabilities for wholesale, retail and ecommerce

To learn more about how AI can help brands and retailers drive revenue amid weak consumer sentiment through smarter assortment planning, book a demo or email us at info@7thonline.com

The Role of AI in Allocation: Right Product, Right Place, Right Time

For retailers that want to get ahead of their competitors, artificial intelligence will play a critical role going forward. Retailers globally lost an astonishing $1.77 trillion in 2023 due to poor inventory management according to IHL. However, AI stands ready to change that—if implemented correctly.

AI is already playing a major role in the retail industry, and its role will only increase over time. In a report entitled “Market Guide for Retail Assortment Management Applications: Short Life Cycle Products,” Gartner predicted that the top 10 retailers globally will tap into AI “to facilitate prescriptive product recommendations, transactions and forward deployment of inventory” by the end of 2025.

Smart allocation will be one area of particular importance for retailers, as getting the right products to the right place at the right time is critical for reducing or eliminating stockouts and price cuts caused by bloated inventory at a particular location.

How AI optimizes product allocation

Traditionally, product allocation is supply-driven; products are allocated based on static, predetermined rules set by internal teams: square footage of stores, sales volume, week of supply, etc. With artificial intelligence, allocation becomes dynamic. 

AI can drill down deep into the data to analyze and generate recommendations for site-specific assortments. Driven by demand drivers such as propensity to sell, AI systems can determine the best style and size mix within each category for each location and channel, and determine a sales index for individual products by analyzing historical sales data. 

To optimize product allocation, AI looks at the retailer’s sales history, including inventory levels and stockouts, to determine where that previous allocation strategy went wrong and then correct it. Effective allocation requires analysis of multiple data sets from each location, and only AI is capable of providing accurate analysis of all these data sets simultaneously.

In short, here’s how AI does all of this. The technology classifies and categorizes information based on visual, numerical or textual data. It then analyzes and modifies the retailer’s strategies, plans and allocations based on real-time data. It automatically generates analysis that makes faster response times possible and can help retailers retrieve relevant information quickly.

Real-time decision making

The advent of AI is empowering smart, real-time decision making across channels and locations. Before AI, retailers relied on spreadsheets and manual allocation methods that were time-consuming and error-prone—this is still common today.

Introducing AI into retail workflows transforms the planning process, making it effective and dynamic. With AI, retailers are armed with real-time analysis and smart recommendations that improve regional and store-level distributions; the industry-specific algorithms continually monitor real-time sales data to provide the most optimal recommendations.

Through this continuous improvement, AI can identify opportunity gaps in product ranges at each location, leading to additional sales—if those gaps can be filled. Without real-time understanding of inventory levels, retailers can refill stock right when it’s needed at the locations that require it.

Adapting to current conditions

Retailers face potential problems at both ends of the sales spectrum. On one side, they must deal with shifting consumer behaviors, but at the other end, they face the potential for supply chain disruptions that could prevent them from addressing those shifting behaviors.

However, AI is capable of continual monitoring and measuring actual performance against the plans created, creating a dynamic feedback loop. This feedback loop enables retailers to map their supply chains and connect parts of their business that were previously disconnected.

McKinsey estimates that retailers which implement technology to capture the variability of demand via forecasting can better predict customer behaviors, resulting in an average of a 3% to 4% increase in revenue. Through machine learning, as more data is collected and analyzed, these plans will become more and more accurate.

How to use AI to make predictions

According to McKinsey, autonomous supply chain planning can boost revenue by 4%, slash inventory by 20% and cut supply chain costs by 10%; AI enables retailers to continue meeting customer demand while reducing inventory (and its associated costs) because they can accurately predict demand across sizes, colors, locations and more.

McKinsey has found that companies have more success with implementing the technology when supported by four essential elements.

The first involves rewiring the organization by deploying real-time allocation dashboards, setting up a cross-functional supply chain organization and increasing the speed of critical decision making.

Secondly, McKinsey advises retailers to streamline their processes by enabling segmented business processes, promoting closed-loop planning and supporting “what-if” predictive scenario planning for allocation. Additionally, retailers should establish standard operating procedures to manage exceptions to typical situations.

Thirdly, McKinsey recommends digitizing the supply chain by leveraging scalable technologies and tools. Retailers are also advised to enable advanced analytics and AI-based planning solutions, integrate their technology across their supply chain and scale their technology to multiple regions and business units.

Finally, retailers should foster an accountability mindset and empower employees to make decisions based on the data and analysis received. Implementing AI also requires building talent with deep machine-learning capabilities—or outsourcing it.

Correct implementation of AI

When implemented correctly, AI is game-changing for retailers, but the key here is “correctly.” To achieve real value from AI, retailers need to move beyond buzzwords and embed AI into every step of their daily processes—rather than amplifying individual modules that are segregated from the rest of the system. 

For example, as a retailer, you need your open-to-buy system to communicate with your demand-forecasting tool, but AIs that doesn’t tap into all data sets simultaneously can’t provide accurate analysis or helpful information. Real AI should be able to provide robust analysis of multiple datasets without a data scientist’s expertise. 

Read the original article on The AI Journal here.

To learn more about our AI-native inventory management and demand planning solutions for retailers and wholesalers, email us at info@7thonline.com or book a demo with our team.